Batch Off Cooler
Elevate your rubber processing efficiency with Crowns Machinery’s state-of-the-art Batch Off Cooler. We make cooling solutions for the rubber industry. Our Batch-Off Cooler cools quickly and controls temperature, improving your production workflows.
Batch off cooler For Sale
Batch off coolers are machines used in the rubber industry to cool and harden rubber mixtures. They are used to cool and cure sheets or strips of rubber and are used after rubber mixing equipment. Rubber processing has many stages. The rubber compound is mixed and processed. Then, we need to cool and cure it to achieve the desired properties. Rubber cooling lines are crucial for this. Rubber manufacturing processes can change depending on specific needs.
You can get batch-off coolers in two types: Overhead and Floor-standing.
Customers can personalize the equipment to match their needs. They can choose from different options, such as the drum system and water cooling.
Parameters
| Parameter/model | XPG-600 | XPG-800 | XPG-900 |
|---|---|---|---|
| speed (m/min) | ~30 | ~40 | ~50 |
| Sheet thickness (mm) | 4-15 | 6-12 | 6-12 |
| Sheet width (mm) | 600 | 800 | 900 |
| Max capacity (kg) | 300 | 1500 | 2000 |
| Rubber hanging height (mm) | 1400 | 1400 | 1400 |
| Distance between hanging rod (mm) | 127 | 106 | 106 |
| QTY of cooling fan | 12 | 18 | 24 |
| Cooling fan power(KW) | 0.75 | 0.75 | 0.75 |
| Cooling fan blowing capacity (m³/h) | 5300 | 5300 | 5500 |
| Rubber sheet temperature (℃) | ≤40 | ≤40 | ≤40 |
| Total power (KW) | 21 | 25 | 35 |
| Weight (kg) | 11 | 22 | 34 |
Working Principle
Feed: The rubber sheet extruded from the extruder is fed to the cooler via a conveyor or other handling system.
Drum: The rubber sheet moves on a series of drums in the cooler. The rollers are important for keeping the rubber sheet tight and moving as it cools.
Water cooling: Water is crucial for cooling rubber sheets because it absorbs the heat and cools them. The rubber is either partially or fully submerged in a water bath during the process.
Temperature control: The temperature and flow rate of water are key parameters in the cooling process. We control these parameters to cool a specific rubber compound at the right rate.
Cooling Chambers: A batch cooler usually consists of multiple cooling chambers. Over time, the cooling chambers lower the temperature and cure the rubber material.
Key Benefits and Features
Batch coolers are efficient and controlled cooling solutions for the rubber manufacturing industry. They help maintain product quality, improve productivity, and achieve cost efficiencies.
Energy efficiency: Batch coolers work well by using water to cool things down without using too much energy.
Consistent product quality: Batch coolers are used to make rubber sheets that have the same physical properties. This helps ensure that the final product is consistent.
Improved productivity: The batch cooler cools efficiently, improving productivity in the rubber manufacturing industry.
Versatility: Batch coolers are versatile and can be used with many types of rubber compounds. They can adapt to different applications and formulations.
Reduced production time: Batch coolers rapidly cool rubber material, reducing solidification time and shortening production cycles.
Automated control: The cooler has an automatic system for better accuracy and easy changes, reducing the need for manual adjustments.
Cost-effective: Batch coolers are an affordable way to cool rubber compounds and save money during manufacturing.
Application
Tyre Manufacturing: Batch coolers are commonly used in tire production to cool and harden tires, giving them the desired durability and strength.
Rubber Sheet Manufacturing: Rubber sheets are made for different purposes like industry and conveyor belts. Cooling is used to make them the right thickness and even.
Conveyor Belts:The rubber compounds used in conveyor belts are cooled and processed. This is done to make sure the belts have enough strength and resistance to wear and tear.
Automotive parts: The rubber parts used in cars, like seals and dampers, are cooled during manufacturing.
Shoe-making: The rubber sheets for shoe soles and other parts are cooled and processed. This is done to make them the right hardness and flexibility.
Rubber mats and flooring: Rubber mats and flooring are made from processed rubber materials that are cooled to the right thickness and flexibility.
Company Strengths
Crowns Machinery has been manufacturing rubber machinery for over ten years. Our products are popular in many countries. This shows that we are a strong and trusted producer. Our success today is thanks to:
We use modern equipment to improve quality and efficiency, increase capacity, and lower costs. This allows us to offer competitive prices.
Our team is experienced, skilled, and can handle any challenges in the industry.
We have a strict quality management system and advanced testing equipment. Our inspectors check each product to ensure quality and avoid any issues with delivery.
We offer worry-free after-sales service. Our professional team is available 24/7 to assist customers with any issues they encounter while using our equipment. We prioritize urgent customer needs to ensure prompt problem-solving.
We have earned various qualifications, such as ISO quality management system and safety certifications. Our production conditions and quality meet industry requirements and respond to industry calls.
