Rubber Kneader Machine
Check out our strong Rubber Kneader Machine. We have Dispersion Kneaders and Banbury Kneaders. Designed for precision mixing in rubber processing, our machines ensure top-quality results. Discover advanced technology for efficient compounding
Rubber Kneader Machine For Sale
Rubber Kneader Machine, is a type of industrial equipment used in rubber processing and manufacturing. The machine is used to mix and knead rubber materials, additives, and other mixtures. This creates a rubber compound with desired properties. This equipment is important for making rubber products like tires, seals, gaskets, and hoses.
Main components of rubber kneader
Mixing chamber: The rubber kneading machine has a core component. It is made of steel or alloy and has a hemispherical, oval, or square shape. The core component is used to hold rubber raw materials, additives, and other mixtures.
Rotary blade: The Sigma blade is used for mixing, kneading, and cutting the rubber mixture.
Drive system: Includes motor, reducer, and transmission to power the rotation of the blades.
Heating and Cooling System: Controls the temperature by heating and cooling to promote mixing.
Cylinders and Hydraulic System: Used to ensure the required pressure and sealing during mixing.
Control System: Used to monitor and regulate the temperature, time, pressure, and other parameters of the mixing chamber to achieve precise mixing.
Discharge Mechanism: Tilts the bottom of the mixing chamber to discharge the mixture quickly.
Working Principle
The Rubber Kneader Machine works by mixing raw materials, additives, and other mixtures together. It forms a uniform rubber mixture with the desired characteristics. This is done under the control of parameters like temperature and pressure.
Charging: Firstly, the raw rubber material and the required additives are fed into the mixing chamber of the rubber kneader. To make rubber compounds, we use additives like vulcanising agents, fillers, and plasticisers. These additives help create the desired properties.
Mixing and Kneading: The rubber kneader has sigma blades that rotate and knead, cut, and mix the rubber compound.
Heating, Pressurising and Cooling: The heating system helps to soften the rubber and promote chemical reactions. Pressure helps to increase the mixing efficiency. The cooling system is used to lower the temperature of the mixture to prevent overheating.
Discharge: After mixing, the mixture can be easily removed through the tilted bottom of the mixing chamber for convenience.
Our Product Advantages
High quality material:The kneader’s rotor is made of 42CrMo material. It has a chrome-plated surface and HRC52 hardness. The mixing chamber is made of cast steel or aluminium alloy. It has a chrome-plated and polished interior and a hard chrome-coated working surface. This makes it very durable, solid, and reliable.
Leading technology: Our kneader uses advanced technology and production methods for efficient performance and lower maintenance costs.
High production efficiency: Our kneading machine is highly efficient at kneading and mixing. It can produce 6-8 times more output than regular presses of the same power level. The machine is capable of handling large amounts of rubber materials and is perfect for mass production.
Energy saving and environmental protection:Our equipment is designed to save energy and protect the environment. By reducing energy consumption and waste emissions, costs can be cut and industry standards can be met.
High safety performance: Our kneading machine has safety features like an emergency stop button, valves, and temperature control. These devices help the machine work well and stop quickly if any problems happen. They also prevent accidents.
Product customisation service: Our team of experts can design and produce custom items for customers. We can also create a production plan that meets their specific needs.
Worry-free after-sales service: Our team is here to help you after you buy. We can train you, give you spare parts, and fix things. We want you to be happy with your purchase.
Application Areas
Automotive industry: Rubber Kneader Machine is used to manufacture various automotive rubber components, such as automotive tyres, suspension parts, seals and so on.
Construction industry: rubber kneader is used to manufacture various structural parts that can be applied to buildings, roads, bridges, etc., such as rubber gaskets, seals, vibration absorbers, etc.
Chemical industry: rubber kneading machine is used to manufacture rubber pipes and rubber seals and other chemical equipment components, corrosion-resistant, high temperature resistant.
Electronic industry: rubber kneading machine is used to manufacture electronic equipment seals and shock absorbers, rubber keyboards, insulating materials.
Sporting goods: rubber kneading machine is used to manufacture rubber material sporting goods, such as football, basketball, sports shoe soles and so on.
Rubber Kneader Maintenance & upkeep
To keep the equipment running well and lasting longer, it is important to regularly maintain and take care of it. Here are some specific maintenance recommendations:
Operator training: Before using the equipment, operators should be trained in advance. This training ensures they have the necessary knowledge and skills for operating the equipment safely.
Daily cleaning: To keep the equipment working properly, clean it regularly to remove dust, rubber residue, and contamination from production materials. Keep the working area clean too.
Lubricant Replacement: To keep the machine in good condition, regularly check and replace the lubrication parts. This helps reduce wear and tear and extends the equipment’s service life.
Inspection and maintenance of transmission system: To maintain safety, regularly check and change belts, chains, gears, and bearings for any looseness or damage.
Check the electrical system: Make sure to regularly check the electrical parts, wires, etc. for any corrosion or damage. Calibrate sensors and gauges regularly to ensure equipment accuracy.
Develop regular maintenance schedules: Create regular maintenance schedules that record maintenance activities and dates. This helps track equipment performance and usage history.
